Bicycle Sprint Timing System 

Warren Beauchamp 2/10/05

In the past we often had to time the sprint events at the various HPRA HPV and recumbent bike races by hand, which was not entirely accurate, and was not admissible for records. Wally Kiehler from the Michigan Human Powered Vehicle Association asked if I could find an electronic timing system for the Michigan 200ft flying sprint, which the MHPVA would pay for. The MHPVA would loan it out for the other HPRA races in our racing series.

I had been thinking of building a simple timing system for some time, using two timing tapes, and a cheap stopwatch. The tapes would be wired into the stopwatch to start and stop the timing.
 

The only issue was that a bike will depress the tape switch tape twice every time it hits the tape, which would both start and stop the timing. Some method of "de-bouncing" the switch would be required. I figured that a bike going 10MPH would have about .25 seconds between the first and second tire hit, which is about 10 times too long for an integrated de-bounce circuit. 

I posted my dilemma on the message board, and Jeff Wills pointed to the bikecurrent list, where Karen pointed me to a list of circuits, one of which looked to be perfect for me. It was a simple 555 timer circuit, and used a relay to isolate the stopwatch's start/stop button. Time to build it. I bought a $10 stopwatch at Target, and $11 worth of electronics from Radio Shack. After some microsurgery, I was able to connect external wires to the start/stop button of the stopwatch. 

Following the schematic diagram, I then built the timing circuit and connected it to the stopwatch.

Here it is on the prototype board. I adjusted the circuit to provide about a 2 second period where the switch tape could be triggered multiple times while the stopwatch was triggered just once. 

You can click on this picture for a larger image.

The circuit worked nicely! Now it was time to package it up. After rustling through my old electronics junk for a while, I had an idea. Can I fit it all inside the stopwatch? After hours of careful soldering and assembly, I crammed it all in! Amazingly, it still works. An LED shines through the smoked plastic body of the stopwatch to show when the timing circuit is activated. Cool!

The 9V battery that runs the timing circuit is still external, and I still need to find some way to mount it to the stopwatch.

The timing tape will be purchased from: http://www.tapeswitch.com. This manufacturer offered us 15 foot tapes for $98 each. 

This picture shows the electronics crammed into the back of the stopwatch. There was some space on each side of the display which proved to be just the right size.



Next we will need to wire the tape switches to the stopwatch. I'd like to get 1000 feet of wire. This will be long enough for our 200 Meter races, plus enough extra to run from one of the switches to the stopwatch. Coax should be used to avoid RF interference.

This place: http://www.spytown.com has 1000 feet (300 meters) of nice extra thin rg59u for $99 or 500 feet for $65.

Here's the Frankenstein stopwatch all put back together. 

2/27/05
I mounted the stopwatch to a small plastic box with some silicone glue. In retrospect maybe I should have used Velcro, as in a couple years it will need to be peeled apart to replace the 386 watch battery in the stopwatch. The box is just big enough to hold the 9V battery that powered the de-bouncing circuit, an on/off switch, and a power LED.
I found a nice plastic box to store it in.

The members of the MHPVA approved the purchase of the timing system at their winter meeting, so the tape switches are on order...  

3/5/05
The two 15 foot long timing tapes arrived this week. I hooked them up to the stopwatch and did some testing. The tapes trigger nicely with a bike rolling over them and the de-bounce circuit allows enough time for a bike rolling very slowly. I also put a 10K resistor in series with the switch to simulate a reeeeeally long wire and it still triggered, so I don't think we will have any problems with that. The tape switches are very flexible and supple. The TapeSwitch rep had some concerned about bikes damaging the switches, but agreed that taping them down with duct tape should protect them.
6/09/05
Garrie Hill graciously donated a spool of about 800 feet of multi-conductor, very tough wire, rolled onto a convenient hose reel. I added quick-disconnect connectors to the tape switches, stopwatch and "big wire", to allow the system to be set up and torn down quickly. Since there is only one triggering circuit to this system, both the start and finish tape switches were connected to the same two wires in the long cable. Testing proved that it works fine. Time for the acid test!

At the 5/21 Morris, IL HPRA HPV races, the timing system was put to the test. This race had a 1 lap individual time trial that needed to be timed. Each rider would run over the tape once to start the timing, then run over it again to stop the timing. 

A single timing tape was used, and it was stretched across the track at the start/finish line, then covered with a strip of duct tape to hold it down and provide added protection to the tape. 

The timing system worked great, and operation was extremely simple for the person running the stopwatch. All they had to do was push the "reset" button between runs. 

This weekend I will deliver the system to the Michigan human powered vehicle association. They'll be using it to time the hill climb, 200 foot flying start TTs, and the drag races. Cool!

6/17/05
At the 6/11 Waterford,  MI HPRA HPV races, the timing system worked well until it started raining. It appears that the system is very sensitive. We will add waterproof connectors to fix this issue. Also you must be sure to tape the timing tapes down carefully. If they are taped down too tight it will trigger the timing tape. 


Conclusion:
This is an easy to build, inexpensive and extremely foolproof timing system for timing bicycles or any lightweight wheeled vehicles, over a measured distance. If you had to purchase all the parts new, it would still cost under $500. It can be run without any knowledge of timers or timing. All we need now is a programmable pocket calculator to quickly convert the times into average speeds.

8/09/06
Here's the schematic and a parts list. Note that I added another isolation relay to the input of the circuit to prevent effects of parasitic resistance, noise, and dampness from affecting the timing circuit. This additional relay is not needed if the input switching is fairly clean.

 


Timing Circuit Parts List:
Quan Item Radio Shack Part#
2 15 foot 131-A tape switches tapeswitch.com
1 cheap stopwatch with big buttons
1 200 meter roll of wire
1 555 timer 276-1718 
2 2K resistors 271-1325 
1  47K resistors 271-1342
1 100K resistor 271-1347
0.1uF capacitors 272-135
1 22uF electrolytic capacitor 272-1026
3 diodes 276-1102
2 reed switch relay 275-233
1 9 volt battery connector 270-324
1 9 volt battery 
1 Project box and PC board combo 270-283

 

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