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| By Philippe Gohier | |
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Page1 - Male Mold Page 2 - Female Mold Page 3 - Building the bike |
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| 1/03/06 Now it's time to install the false flange, as explained previously. |
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To fully fill the gap between the plug and the flange I used poly-fair. |
| When the poly-fair has cured, I can remove the surplus easily. | ![]() |
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I covered the mold with brown paper and tape, then
I shot two layers of the PVA de-molder onto the flange. Because the
flanges had a rough surface, they needed an extra thick coat of PVA
de-molder. |
| After the PVA dried, the paper was removed and I sprayed it with some neutral mold gel coat, adding a beautiful pigment! | ![]() |
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50 minutes later I laminated 1 layer of 1oz/sq inch fiberglass with mold resin. Don't bother with the color this time. |
| Next time: Mold 1/4 in thick, wood structure, de-molding, etc... | |
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In Dec 2007, Jim Iwaskow contacted Philippe, who said that he had abandoned this project for now.
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