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The four major things that
allow an HPB to go fast are: training, hull design, propeller, and drive
system. Training is pretty self explanatory, the more you do the faster
you go. A fast hull resembles a rowing shell; pointy, long and narrow.
Volumes have been written on rowing shell design, and you can see nice
examples hanging in restaurants and haute departments stores throughout
the country. Propellers are a complex topic, though decent and
affordable designs are readily available. HPB drive systems on the other
hand are still in their infancy. In the quest to build an
efficient human powered boat drive-train, many things have been tried.
Some work well, some don't. Here I will attempt to explain how to
construct a relatively simple HPB drive system that works well. HPB
Drive Types
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Rider facing forward, bike
cranks to 90 degree bevel gears to horizontal prop shaft which angles
under the water, prop in rear. (Wavebike, etc)
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Rider facing forward,
twisted bike chain down under the water, prop in front. (Hammerhead,
etc)
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Rider facing sideways,
bike chain to horizontal prop shaft which angles under the water, prop
in rear. (Sidewinder, etc)
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Flapping paddles
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Paddle wheels
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Various other drive
systems using metal or plastic gears, rubber belts, or chains.
While all of these designs
work, they each leave something to be desired in terms of efficiency,
propulsive force, or rider comfort
The Compact Drive Systems
The most efficient (fast!),
compact and robust fast systems I have seen so far, all use a twisted chain driven
directly from a sprocket on the pedal cranks down to another sprocket
which drives a short prop shaft to a propeller. These systems include the
SpinFin by Bob Stuart, and the Jake Free drive
unit.
WISIL HPVer Bill Murphy
designed and built a compact twisted chain drive unit a few years ago for his Transducer HPB,
with which he has had great success at the Hydrobowl HPB races. Bill's drive unit,
which I will detail below, is both simple and elegant.
The #25 sprockets and chain in the
following description can be obtained from an industrial supply
distributor such as McMaster Carr. The #25 chain is more than strong enough for any single rider
HPB drive system.
Compact Drive Description
In the picture above, a 45 tooth
#25 sprocket is mounted to an MTB crank set. The twisted chain runs inside a
1 1/4" aluminum tube, down to the 10 tooth #25 sprocket, which is
bolted to one end of a sealed mountain bike bottom bracket. An APC 16x16
model airplane propeller is bolted to the other end of the bottom bracket.
Be sure to add keyways to both the 10 tooth cog and the prop to prevent
slippage or loosening under high torque conditions. The bottom bracket is
mounted in a section of 1 1/4" tubing which has been TIG welded at 90
degrees to the main down tube. Pick your 1 1/4" aluminum tube thickness
so that the bottom bracket slides snugly into the tubing. O-rings can be
added to the narrowed middle section of the bottom bracket to further seal
the drive unit. A small slit toward the rear of the bottom bracket mounting
tube, combined with a tubing clamp
secure the bottom bracket into the tube. A rubber expansion plug is inserted
into the bottom of the tube to keep the unit sealed, and to provide easy
access when threading a chain. The 10 tooth sprocket is just the right size
so that the chain is retained by the sides of the tube, preventing
derailments. An idler sprocket is used to redirect the return side chain
into the tube. This should be a solid idler system, rather than spring
mounted to allow backwards pedaling. Being able to go backwards in an HPB is
a good thing!

As in the picture above, the
crank unit is bolted to the 1 1/4" tube. The whole unit is bolted
securely to the boat deck, in a manner which allows it's easy removal.
Siding the 1 1/4" tube up and down will adjust the chain tension.
The lower section of the 1 1/4" tube, which is in the water, should be
faired with a wing section that is sharp in front and in back to ease it's
flow through the water, and mitigate any disturbances to the water flow
which may effect the rear facing propeller. A skeg should be added to the
bottom of the drive unit to protect the propeller from grounding or any
underwater obstructions.
Notes on props:
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The readily available $15 16x16 APC props have
good efficiency, and are fairly expendable, making it easy to carry a
spare.
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You may want to go for a
higher efficiency prop designed specifically for HPB use, such as George
Tatum's Heron prop, or one of Jake
Free's carbon fiber props. These props start at about $150, and you
will want to protect these beauties as best you can.
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At this point in time I
cannot recommend the Bolly HPB prop.
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Do not use props designed for trolling
motors or other powered boats as they are designed for high RPM and weed
shedding, and are not efficient.
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