HPB
Construction 2006
The Necky HPB worked well
last year for having slapped it together just before the event. It
wasn't much faster than the Sidewinder though, mostly because of
the inability to turn the boat with it's tiny kayak rudder. This
year I will be tweaking the design to remove the rough edges and
improve the speed. Here's what I need to do:
- Fair the drivetrain
- Reinforce rudder mount and build
a big rudder
- Rebuild the seat and move it
back a bit.
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8/11/06
I wrapped the lower half of the drive unit in ABS plastic to form a
nice leading and trailing edge, and covered it with a couple layers
of fiberglass. In this picture you can see the electrical tape I
used to tape the edges of the plastic through the fiberglass. This should help a bunch as the triangular shape of
the drive unit surely caused a lot of turmoil under the boat. |
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8/27/06
I covered the fiberglass in epoxy/micro balloons to fill in the
rough fiberglass weave, holes and irregularities. I then sanded it
with the belt sander. Next step is to spray a couple layers of
primer and fine sand it.Also
visible in the picture is a new rudder I was working on with
integrated mounts that I was going to epoxy to the stern. I
abandoned it in favor of making a different rudder to utilize the
existing rudder mounting hardware. I hope it's heavy duty enough... |
| I was in a quandary
about what to do about the seat. Last year it was too upright and
painful. Replace the seat base altogether?
How to attach the new seat?
I ended up hacking the seat pan
off of a perfectly good Optima hard shell recumbent seat (which was too short
for me), and mounting it to the existing seat pan in the Kayak. I
had to do some major surgery on the shell to get it to lean back far
enough. It feels nice and comfy now. |
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Since the seat is leaned
so much further back, my center of gravity will be lower, which I
hope means it will be easier to balance. This year I will be racing
without the stabilizing floats, and I hope I can complete the events
without capsizing. |
8/30/06
I was going to create a whole new rudder assembly and steering
mechanism, but the original one was nicely made, and move heavy-duty
than I would have thought, so I'm just going to make a rudder that's
3 times as big as the original out of luan plywood, cover it with
some fiberglass, and epoxy on a strip of carbon fiber to make it
nice and stiff.In this picture
the rudder is jammed into the mounting plate. I still need to bolt
it in. The carbon fiber strips are on the other side. |
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The steering
is still cable actuated. The cables go though sealed channels in the
hull, and that was too cool to change. Because you have to pull on
the cables to make the rudder turn, and the fact that they are
coming from the back of the boat, I had to use idler pulleys in the
front of the engine bay to redirect the ropes I attached to the
cables. There are now handles attached to the rope that I can pull
on. The ropes are attached to bungee cords which keep the whole
system tight and make sure the ropes don't fall off the pulleys.
This should work much better than last year's jury-rigged
arrangement. |
9/5/06
I'm thinking about using a "noodle", one of those long
skinny foam rods that are sold as pool toys as "emergency
floats". These would normally be out of the water, but would
touch down when the boat came close to capsizing, or possibly when
in a tight corner. These noodles are hollow cored, so an
aluminum tube (or conduit), could be inserted through them to
provide some rigidity.
I wasn't able to find any noodles,
so I have decided to race this year without any stabilizers
(!).
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9/19/06
This years Hydrobowl was one of the best ever. The top 4
competitors were all very close in overall performance, which made it fun as it was not easy to predict who would win any
specific event. We had an amazing 10 boats, though not all raced. The weather, though not ideal, did not cause any
issues, and it was good to see that the boats all worked well in choppy water. We saw some interesting new boats. Some
worked amazingly well, some needed tweaking. We had a lot of mechanical issues this year. The bollard pull "static
thrurst" event in particular seems to be designed to break
drivetrains. I supposed that's to be expected as most of us are neither
engineers or machinists. Now we know what to fix and reinforce for next year!
My best event is always the 2K. This race is 8.5 laps around a rectangular course 100 meters by about 60 ft in dimension. I
race recumbent bikes and I'm not a sprinter, so this event is what my "engine" is tuned for.
| This year was no
exception. The race started with Dan, Jake and Steve
sprinting ahead, and me pedaling hard and trying to keep my
boat under control. I was able to catch up to Steve and pass
him within a lap or so, and then started cranking to bridge
the gap between me and Jake, with Steve hanging right on my
rudder. Jake is hard to get around. He goes pretty fast in
the straights, then slows way down in the corners, and he
has those big amavons sticking about 8ft either side of the boat. |

Picture by Richard Hodgkins |

Picture by Richard Hodgkins |
On the turns I
would go way on the outside to try to get next to him and
sprint past him in the straightaway way on the outside.
Eventually I made it by him, and set my sights on Dan, who
was a good quarter lap ahead by then. I would gain a little on him each lap, and finally was on his tail. Dan is even harder to pass than Jake,
because every time I tried to pass, he would kick it up a notch. |
| Finally I had a
bit of luck and Dan ran into traffic, and had to slow down
to go around another boat. I was able to squeak ahead of him
before the nest corner, then I gained more on him through
the corner. With a lap or two left I was working as hard as I could to keep Dan from re-passing me. Finally it came down to the last
straightaway to the finish line. Both Dan and I were yelling to Bob on shore to find out
if it was really the last lap and cranking as hard as we could at the same time. I ended up beating Dan by a couple boat
lengths. Fun.
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Picture by Richard Hodgkins |
I learned some things at this year's Hydrobowl. The most
interesting thing was that when you turn a large rudder in a narrow monohull boat, it makes the boat lean into the turn.
When the turn is long, the boat eventually rights itself, returning to vertical. When you move the rudder back the other
way to straighten the boat out, it makes the boat lean the other way, which is toward the outside of the turn you are
just completing. That feels like the boat is capsizing and is just downright scary.
Bill Goldthorpe had an interesting rudder, which he said
corrected this behavior. Instead of having a single flat
plate that went straight down into the water, he used two
plates at a diverging angle (picture an upside down V). He
said that this corrected the rudder induced leaning that he
had experienced on his boat. |
It was largely because of this phenomenon that I made the
decision not to race the Necky HPB. Fortunately I was rescued
by Peg Cipolla, who had some inflatable "Sea
Wings" pontoons that I strapped to the side of the Kayak. I was able to push them
down when I felt particularly tilted, and then they rode free
of the water when I was going straight. It was still hard to
go straight and fast, so this is probably not the ideal
solution, but it did allow me to race! An active stabilizer like on the wavebike would be
the ideal solution for this boat. Stabilizer pontoon(s) would
be easier though, and less complex.
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Photo by Dan Grow |

Picture by Peg Cippola |
The Necky Kayak
did turn really well and efficiently this year, as is
evidenced by my 2K results. I did spend a lot of energy
keeping the boat upright though, so if I could add stability
without slowing the boat down, I'm confident that could do
even better.
I also learned a Kayak is a
"wet boat". I was always nice and dry when riding the
sidewinder catamaran. In the Necky Kayak, water shoots out
of the top of the back side of the drive well at high
speeds. A better seal will be needed to prevent that, as the
boat gets a lot of water in it. |
Also when the waves get choppy,
water slops into the boat over the sides. I'll need to add some
sideboards to reduce that effect. The new seat in the kayak is
much more comfortable than last
year's model, but it still sits practically in the bottom of the
boat, so anytime there is more than an
inch or so of water in the bottom, I'm wet. I would definitely
need some type of bailing device for any open water venture I
would undertake in this boat.
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