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I am somewhat dismayed by the number of faired HPV projects that turn out badly and and never used or only used a couple of times. One of the goals
of the WISIL site has been to provide enough information about how to build a
good fairing that it would allow someone to build one that actually works for them the first time.
This web page will bring many of the thoughts, tips and recommendations
together into one place.
Vehicle Types
Before you decide to build a faired bicycle, you need to decide what you
will use it for. The design of a bike intended for use as a commuter is
completely different than that of one designed for straight line speed.
Because of this I will discuss three basic types of streamliner:
1) The practical streamliner or velomobile.
2) The club racer streamliner
3) The speedbike streamliner
In addition, I will discuss the two major aspects of these vehicles, the
fairing, and the chassis (the bike!)
The rider of each these vehicles has very
different set of criteria that his vehicle must meet.
The Practical Vehicle
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The holy grail for most of us recumbent heads is a bike that you can ride
around at highway speed, without breaking a sweat, zipping in and out of
traffic without a care in the world. Unfortunately, that's not going to
happen. What we can do is build a lightweight, reasonably weatherproof
vehicle that allows safe riding in the 30 MPH range. The velomobile can be
a bike or trike configuration, and each has its benefits and
shortfalls. |
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Chassis Considerations
It is recommended to use a seat height at
about the same height as a car's seat height in a velomobile, or 16-18
inches. The seat back should be more upright, above about 45 degrees, to
allow turning of the body to ease the view of your surroundings. Extremely
relaxed seat angles make it hard to look behind you and will cause blind
spots. It is possible to use production bikes or trikes for a velomobile
chassis. These vehicles should have bottom brackets higher than the seats
to minimize the fairing height. Most production trikes are good
candidates, but ones with a narrower track are better. production quazi-low
bikes such as the Challenge Jester can be used with the seat in an upright
position. The tiller steering should be minimized or eliminated if
possible as it will strike the insides of the fairing in a turn. Options
to tiller are "T" bar steering with no tiller (usually just for
the vertically challenged), remote steering, and U-joint steering. Vehicle
wheelbase should be at least 48 inches to provide decent handling. A
shorter wheelbase is hard to deal with at high speeds. Trail is also
important, trail should be at least 2 inches (with a straight fork) to
allow the bike to handle well at high speeds. Wheel disks are recommended
on the rear wheel only to prevent handling issues in high winds. Fenders
or wheel spats should be used if the bike is to be ridden in the rain. If
no fenders are used the rider will get just as wet as if he was out in the
rain (but dirtier) because of all the wheel spray.
Trikes as chassis
The trike is nice because it is inherently
stable. You can start and stop without having to put a foot down. You can
ride with impunity under slippery conditions. You seal it up completely.
Unfortunately, because of a trike's fairly wide stance, extra wheel, and
their associated steering bits, they are slower, heavier, and more
expensive than their 2 wheeled cousins. Leaning trikes can offer the
handling of a two wheeler with the stability of a 3 wheeler. Tadpole
trikes are better for handling at lower speed, but have a tendancy to
fishtail at higher speeds. Delta trikes are better for high speeds, but
don't handle corners are predictably as the tadpole designs. The Flevobike Versatile is a good
example of this type of trike velomobile.
Bikes as chassis
A bike velomobile design is nice because it
can be made fast and light. With this design you will need to either leave
the bottom open or construct bomb-bay doors to put your feet down. The
fairing can be narrower than a trike's and more aero. John Tetz's
practical streamliners and the Lightning F-40 are excellent examples of
this type of bike.
Suspension
While riding a fully faired vehicle on the street, especially at
speeds over 20MPH, you are going to notice that it's hard to miss all road
debris and imperfections. Also you will notice that a bike or trike
handles a lot differently at this speed. Without adequate suspension,
small pavement lips, and holes can cause pinch flats, and bumps can launch
you. Full suspension is recommended for a practical vehicle for
safety and comfort. Front suspension is necessary at a minimum.
Fortunately the Pantour hub suspension now makes this easier.
Tires
For a practical faired HPV, wider tires like comp pools should be
used. These will allow greater resistance to pinch flats and a more
comfortable ride.
Fairing
A velomobile fairing should be designed
with bike handling in mind, rather than pure speed. In general the bike
will be shorter and more blunt than a speed racer, with curved sides and a
relatively short tail. This will make the bike much less susceptible to
side winds and gusts. It will also be easier to transport if necessary A
velomobile should be shorter than 8 feet, as wide as your shoulders, and
be tall enough to cover between your mouth and your bikes drivetrain. As
with all fairing design, you should avoid flat areas, and make all curves
fluid. Sharp edges like a V shaped keel or the angled joints in a
Coroplast fairing which have little affect on straight line aerodynamics
will cause the vehicle more susceptible to side winds. It's a good idea to
close off areas like the foot well and head area that cannot be solid with
some type of spandex material with slits for the feet and holes for the
head. In a SWB vehicle generally you just need a large slit for the wheel,
and then your feett can push the Spandex aside to allow you to put your
feet down. Large open areas in the top or bottom of the fairing will not
only slow you down, they will catch the side winds.
Doors and Vision
With either design, much thought needs to
be given to how the rider will enter and exit the vehicle. In general tops
that flip open or large door work well. Also since the rider will be in
traffic at least part of the time, it's very important that a rider has a
360 degree field of vision. This usually means a top-open design.
Streamliners are generally noisy on the inside, and with your head inside
the bike it's harder to hear cars and people yelling at you. Having your
head out in the breeze is
not a much of a problem in inclement weather as some would think, as the
head opening can be quite small, which prevents water ingress. If your
head gets wet but your body is dry you are still comfortable. A standard ski
mask and goggles allow riding in the coldest of weather.
Lighting
Practical vehicles are often used at night. Lighting should be considered
in the design of the fairing. Also if the vehicle is to be used in high
traffic area, turn signals and brake lights should be considered.
The Club Racer
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The club racer is the jack of all streamliner trades. This vehicle is for
a person more bent towards racing, who may ride the bike on the road
occasionally, but will use it mostly for HPV racing. In general this bike
needs to have the fastest fairing possible, and stick like glue in the
corners. Weight is not as much an issue with these bikes, and
the fastest ones racing today are all in excess of 60 lbs. Lighter is of
course better, but these machines are generally constructed with
durability and crash survivability in mind. |
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| It's a good idea to have a
generous vent to blow air on the riders face, this will allow the rider to
remain fresh during an extended race and prevent heat exhaustion (been
there, it's no fun). |
Chassis Considerations
Low racers with low bottom brackets can be used as a streamliner chassis.
Most production low racers have a very high bottom brackets, which would
place the feet too high in the fairing. Trikes are not a good choice for
this type of vehicle. Another option is monocoque or "tub"
construction. This involves building a very strong "tub" and integrating
the front and rear sub frames. This is desirable as it allows the fairing
to be shorter in height as the rider sits in the bottom of the bike. The
rider seat back is adjusted to allow the rider to see over the knees (and
fairing). Club racers should be in excess of 48 inches in wheelbase. Tires
should be high performance and high pressure. Short or long wheelbase vehicles seem to work
well for Club racers, with the slight edge to short wheelbase. RWD
vehicles seem to handle better, but FWD can be faster due to more
efficient rider packaging and chainline efficiency. Usually only two
chainrings are needed, with a wide ratio. A very small one for drag racing
and blasting away from the start line, and a mongo one for high speed
sprints. A 23 tooth chainring difference can be handled by a standard long
cage MTB derailleur. Use of wheel disks is recommended. Shorter
riders may be able to get away with handlebars attached directly to the
handlebar stem, but taller rider will need to use remote steering for leg
clearance. Mustache or tiller handlebars will hit the sides of the fairing
even in slight turns.
Trikes
As trikes generally cannot go fast around corners, and are hindered by
the extra wheel and width, they are not recommended for club racers. If
you must build a trike, note that tadpole (two wheels in front) trikes
handle best, and that delta (2 in back) trikes handle at high speeds in a
straight line better.
Suspension
You'd think that racing tracks would be smooth and that you would not need
suspension for racing on them, but that's not the case. Most race tracks
and velodromes are pretty rough, which will cause the unsuspended bike
wheels to skip out and possible crash when cornering at high speeds, and
to bounce over dips. Unsuspended streamliners have been know to "get
air" when traveling at 40MPH over rough pavement. Many races can be
won or lost in the corners. If you need to slow down to prevent you
fairing from scraping or your wheel from hopping of bumps, someone else
with a slower bike that handles better may win the race. Because of this,
it's best to have at least a front suspension.
Tires
In general, skinny racing tires work great and are aerodynamically
efficient. Fat tires do handle better
in corners, but the thinner tires such as the Schwalbe Stelvio seem to
handle very nicely as well.
Fairing
The fairing will be longer and narrower than a practical bike, typically
between 9 and 10 feet. Width is again subject to shoulder width, but it
should fit like a jacket!. Vehicle height should be as low as possible that still
allows the vehicle to lean at least 45 to 50 degrees without scraping the
fairing. Fairing scraping is one of the most frequent cause of streamliner
crashes. Fairing height is from the lowest point of the chassis to the
clearance need for the tops of the knees. Use of monocoque or "tub
bike" construction will allow a lower fairing height, as the height
of the frame, seat mounts and chains will not need to be part of the
fairing height. Unaided stopping and starting
should be possible by the use of bomb bay doors or a landing gear.
Fairings should be more pointy in front than a practical vehicle. Note that
the pointier a fairing is, the more susceptible it is to cross
winds. Even a moderately pointy fairing (like the Barracuda) is able
to be handled without issues on windy days on the race track, but if you
will be riding on the road more often, choose a more rounded nose design.
Well rounded sides are not as susceptible to crosswinds as flat sides. As most crashes involve sustained slides on the vehicle side, and not
hitting things, it's a good idea to incorporate a layer of Kevlar in the
body shadow area. This material does not get eaten away rapidly while
sliding on pavement. Other good materials for sliding are Coroplast, or
multiple layers of fiberglass. To allow a smaller frontal area and
more gradual front end transition, a small pedal box should be used. This
can be accomplished by using short, narrow Q cranks and narrowed bottom
brackets. Cranks shorter that 155mm are not recommended as the power begins to drop
off. Leave enough space in the hourglass shaped hole for the front
wheel to allow the bike to make 90 degree turns on a normal 2 lane road.
Doors and Vision
With the club racer, you should be able to enter and exit the vehicle
unaided, but you don't need to put your feet down. If you can open and
close your canopy while moving and your bike is low enough for you to put
a hand down, you may not need bomb bay door or a landing gear. Note
that you will often be required to sit for periods of time in the hot sun
waiting for a race to start, so it is advantageous to have a top that can
be closed and sealed quickly. Canopy tops are normally held on by hinges,
located by tabs or pins, and held in place by Velcro or mini-bungees.
Unless the bungees are very tight the top may vibrate annoyingly. DZUS
Slide Latch fasteners have been used with good effect. For
this type of racer you will need good vision to the front and sides. This
can usually be accomplished through the use of a flat wrap windshield, or
blown plastic bubble. Rear view is required by rules, and can normally be
accomplished through the use of small mirrors inside the canopy. Remote
viewing through the use of cameras, periscopes, or mirrors is not
recommended, as there is too much going on in a race to be seen safely in
the narrow field of view afforded by these methods. Using a camera system
for rear view is a great idea to see who's trying to hold onto your tail,
as most streamliners have a blind spot directly behind them.
The Speedbike
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The Speedbike is designed for all out speed, with compromises in all other
departments. These fairings should start out pointy (ok, not needle
pointy, more like C-cup pointy), and gradually transitioning out to a
maximum width at the shoulder area. This type of design keeps the airflow
attached to the fairing for the majority of the length of the fairing
which reduces drag. Length should be less than 10 feet to keep the
"wetted" area to a minimum. Special care should be taken to keep
the shape as monolithic as possible. |
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| This vehicle should be as low to the ground as
possible, but should still be able to lean at least 20 degrees to allow
the vehicle to respond to side winds and gusts without crashing. Wheels
should be faired or inside the fairing. Wheels disks should be used. These
vehicles benefit from being completely sealed, but leave some small holes
to allow the rider some fresh air to breathe. Some racers have sealed the
wheels inside internal wheel fairings to reduce the air being pumped into
the fairing by the spinning wheel. |
Chassis Considerations
Speedbike chassis vary wildly. Monocoque chassis are recommended to
keep fairing height to a minimum. FWD can be used without penalty to keep
the drivetrain simple and lightweight. Super low Q and extra short cranks
(down to 145mm) can be used to keep the foot box small. Seat angles can be
fairly upright to allow efficient sprinting. Many racers have tried
various forms of linear drive systems in the past, but none have worked as
well as the traditional roundy-round cranks. Other system such as the K
(Kingsbury) drive, which uses additional chains on the cranks to make the
crank path more elliptical do work well to decrease the nose height, but
add complexity and are hard to make very narrow. Speaking of things that don't work well, you can spend a lot of time just
trying to get a rear steer vehicle to be rideable. Note that they get even
squirrellier at higher speeds. Also, backward facing bikes are
rideable but not conducive feelings of safety at high speeds. Prone bikes
are good for sprinting, but are not good for longer distances.
Trikes
If you MUST build a trike, note that
delta trikes work best for high speeds. Tadpole trikes can get squirrelly
and start to wag their tail at high speeds. Make separate wheel fairings
for the two rear wheels and place them at least a couple feet from the
fairing sides to reduce the interaction between the main body and the
wheel fairings.
Suspension
In general, suspension is not desirable on Speedbikes. High speed venues
are generally smooth, and suspension can rob small amounts of power from
sprinting efforts.
Tires
Find the skinniest, lowest rolling resistance tires you can, and cram the
biggest wheels in the bike that you can. The Varna
speedbikes use dual 24 inch tires, but tire selection in that rim size is
limited. 700C rear wheel is recommended.
Fairing
The idea here is to cram the engine (uh... that's you) into as small a
space as possible. Comfort is not a design criteria. The fairing should be
narrow enough to fold your shoulders in, but not so narrow that you can't
breathe. Fairing height is determined be the minimal space required
between the knees at the top of the stroke and the riders butt plus
anything that needs to got beneath it. Smaller riders have a clear
advantage because they can be crammed into smaller fairings. Know any
strong midgets? The fairing should be as smooth as possible to avoid any
imperfections which would "trip" the boundary layer and cause
the air to delaminate from the fairing surface. Bomb bay doors or landing
gear are not needed as these vehicles are normally hand launched and
caught by the racing team. Fairings should be sturdy enough to survive an
extended slide, as a sudden gust, tire blowout or slippery road can cause
loss of vertical hold. At the high speeds (60MPH+) that these vehicle are
moving, riders need an extra margin of safety, so materials like Carbon
Fiber and Kevlar should be used extensively. Very little room is needed to
allow the front wheel to steer. Just enough to give the rider some
"wiggle room" to wobble a little while getting started. Due to
the very small amount of steering allowed, speedbikes crash most often
while getting launched. Be sure that the tires cannot rub on the fairing,
even under high side wind loads. This is the most common reason for high
speed tire blowouts.
Doors and Vision
Any cuts in the fairings should be parallel to the direction of travel
to prevent transitions that could trip the boundary layer. Because of
this, speed bikes are usually split in two vertically or horizontally, and
require team assistance to load and unload the rider. Speedbike vision
needs to be good straight ahead, with some peripheral vision. Peripheral
vision is needed to stay balanced when laying on your back, as the
balancing mechanism in your ears don't work well in that position. Remote
vision techniques such as micro-cameras with LCD screens or periscopes can be used, but it's recommended that small side
windows be added to aid in the peripheral vision.
Resources:
Pressure
distribution java applet
Drag of
Streamlined and Blunt Bodies
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